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Progressive Die Stamping of a Steel Back Plate for the Consumer Products Industry

Progressive Die Stamping of a Steel Back Plate for the Consumer Products Industry
Progressive Die Stamping of a Steel Back Plate for the Consumer Products Industry

Arcade Metal Stamping specializes in manufacturing precision metal stamping components for a wide range of applications across a variety of industries.

A long-time client recently came to us for the reengineering of a steel back plate that is used in a tankless water heater application. By redesigning this component considerable cost was saved by eliminating welding and stamping processes.

The back plates were stamped from 0.048" thick galvannealed steel on precision 200 and 45 ton stamping presses. Existing tooling was redesigned to form a back plate with new toggle locks which eliminated a welding process. Redesigning hole configurations also eliminated additional stampings. We currently manufacture over 60,000 of these 0.930 lb. components annually.

Our quality program utilizes in process dimensional and visual inspections, verification of holes with go/no go pins, and confirmation of toggle lock pull out force.

To learn more about this progressive die stamping of a steel back plate project, please contact us or see the table below.

Highlights of this Progressive Die Stamping of a Steel Back Plate Project

Product Description
Back Plate used in the Consumer Products industry.
Progressive Die Stamping Capabilities Applied/Processes
Primary:
Engineering
  • Tooling - Redesign and Built In-House
Progressive Die Stamping

Secondary:
Light Assembly of PEM Nut - 45 Ton Press
Equipment Used to Manufacture Part
200 and 45 Ton Stamping Presses.
Overall Part Dimensions
Weight: 0.930 lbs. each
Material Used
Galvannealed Steel
Thickness: 0.048"
In process testing/inspection performed
Dimensional Inspection, Visual Inspection
Check holes with go/no go pins; check toggle lock pull out force.
Industry for Use
Consumer Products
Volume
60,000 Annually
Delivery Location
Northeast
Standards Met
Customer Specifications, 3D CAD Drawing
Product Name
Steel Back Plate with corner Toggle Locks
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